Home DG Set Radiator Repair Mumbai New DG Set Radiator Supply
New DG Set Radiator Manufacturer — Mumbai Since 1970

New DG Set Radiator Supply
All Brands · All KVA · Made in Mumbai

Custom copper-brass and aluminium radiators manufactured and supplied for all diesel generator sets from 125 KVA to 1200 KVA. All major brands — Kirloskar, Cummins, Ashok Leyland, Caterpillar, KOEL, Greaves and more. Made-to-order at our Worli, Mumbai workshop. 6-month warranty on every radiator supplied.

125 KVA160 KVA250 KVA320 KVA 500 KVA625 KVA750 KVA1000 KVA1200 KVA
Get a New Radiator Quote on WhatsApp
In-House Manufacturing Worli, Mumbai Since 1970 Custom-Built to Your Spec 6-Month Warranty
New Copper-Brass Radiators
New Aluminium Radiators
All Major DG Set Brands
125 KVA to 1200 KVA
Made-to-Order · Worli Mumbai
6-Month Warranty on Every Radiator
About Our New Radiator Supply

New DG Set Radiators — Custom Built at Worli, Mumbai

Ajanta Radiators has been manufacturing new radiators for diesel generator sets since 1970 at our Worli, Mumbai workshop. Every radiator we supply is custom-built to the exact specifications of your DG set — we do not stock generic off-the-shelf radiators. This means perfect dimensional fit, correct core row count, and the right tube and fin configuration for your specific engine's heat rejection requirement. We manufacture both copper-brass and aluminium radiators for all major DG set brands used in India.

🏭 Why Buy a New Radiator from Ajanta Instead of a Dealer or Importer?

Made in Mumbai — faster delivery: No import wait time, no customs delays. Most new radiators ready in 3–7 working days from your order.

Custom-built to exact spec: We manufacture to your DG set's exact dimensions — not a generic catalogue part. Perfect fit guaranteed.

Copper-brass option for aluminium sets: If your DG set originally came with an aluminium radiator (Caterpillar, Cummins KTA), we can supply a copper-brass version for longer service life in Mumbai's coastal climate.

55+ years manufacturing experience: We have built radiators for Kirloskar, Cummins, Ashok Leyland, Caterpillar, and hundreds of other applications since 1970. We know exactly what your DG set needs.

6-month warranty: Every new radiator we supply carries a 6-month warranty — something no importer or dealer typically offers on a catalogue part.

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UPLOAD HERE: New copper-brass DG set radiator freshly manufactured in your workshop

Alt text: "New copper-brass DG set radiator manufactured at Ajanta Radiators Worli Mumbai — ready for supply"

What We Supply

New Radiator Types We Manufacture & Supply

New Copper-Brass DG Set Radiator

Recommended for Indian Operating Conditions
  • Copper tubes with brass fins — industry standard for Indian DG sets
  • Brass top and bottom tanks, brass header plates
  • 3-row, 4-row, 5-row or 6-row core as per your DG set specification
  • Custom dimensions matched to your original radiator exactly
  • Superior corrosion resistance in Mumbai's coastal humid climate
  • Repairable by soldering if ever needed in future — lower lifetime cost
  • Supplied for: Kirloskar, Cummins, Ashok Leyland, KOEL, Greaves and all copper-brass sets
  • Also supplied as upgrade for CAT and Cummins aluminium sets

✓ Best for: All Indian DG sets · 24×7 continuous-duty · Mumbai coastal environment

New Aluminium DG Set Radiator

Original Spec for CAT · Cummins QST/KTA · Perkins
  • Aluminium tube-fin core with aluminium or brass tanks as per spec
  • Lightweight — same weight as original factory radiator
  • Custom built to exact CAT, Cummins, and Perkins dimensions
  • Suitable for DG sets with moderate running hours (standby use)
  • Available for all Caterpillar C-series, Cummins QST/KTA/QSK, Perkins
  • For 24×7 sets we recommend copper-brass supply instead
  • All aluminium radiators supplied with full pressure test certificate

✓ Best for: Standby DG sets · Low running hours · Original-spec replacement

Manufacturing Process

How We Manufacture Your New DG Set Radiator

WhatsApp Your Spec

Send your DG set brand, model, KVA, and photos of your existing radiator. We confirm the specification and give you a quote.

Dimensions Confirmed

We verify the exact dimensions — height, width, core depth, tube count, fin density, inlet/outlet positions — from your spec or by measuring the old radiator.

Core Built In-House

Copper-brass or aluminium tubes and fins assembled into the core block at our Worli workshop. No outsourcing — full quality control.

Tanks Fabricated

Brass or aluminium tanks fabricated to match original dimensions. Inlet/outlet fittings, overflow connections, and mounting points all incorporated.

Core & Tanks Joined

Core soldered or welded into tanks. All joints sealed and inspected. Radiator assembled with all fittings and hose connections.

Pressure Test

Every new radiator pressure tested to full operating pressure before delivery. Zero leaks confirmed — no exceptions.

Delivery + Warranty

Delivered to your Mumbai location with 6-month warranty. Ready to install directly onto your DG set.

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UPLOAD HERE: New radiator being assembled / tanks being fitted in workshop

Alt text: "New DG set radiator being assembled at Ajanta Radiators Worli Mumbai workshop — copper-brass tanks and core"

Brand & KVA Coverage

New Radiator Supply — Brand & KVA Coverage

DG Set BrandKVA RangeRadiator Type We SupplyTypical Ready TimeDetails
Kirloskar125–750 KVACopper-Brass3–5 working daysKG · SL90 · DV Series →
Cummins (Copper-Brass)125–500 KVACopper-Brass3–5 working days6BTA · QSB · QSL9 · K19 →
Cummins (Aluminium)625–1200 KVAAluminium5–7 working daysQST30 · KTA38 · KTA50 →
Ashok Leyland (Leypower)125–250 KVACopper-Brass2–4 working daysLeypower Series →
Caterpillar (Aluminium Spec)250–1200 KVAAluminium5–7 working daysC9 · C15 · C18 · C32 →
Caterpillar (CB Upgrade)250–1200 KVACopper-Brass5–7 working daysCB Upgrade — Longer Life →
KOEL iGreen125–500 KVACopper-Brass3–5 working daysiGreen Series →
Greaves MWM125–500 KVACopper-Brass4–6 working daysMWM 226 · 816 · 1013 →
Perkins125–750 KVABoth Types4–6 working daysWhatsApp for Details →
Other BrandsAny KVABoth TypesConfirm after specWhatsApp for Details →

Ready times are estimates from order confirmation — we give a confirmed date after reviewing your specifications. WhatsApp us your DG set details for a quote →

How to Order

What to Send Us to Get a Quote for a New Radiator

The more information you provide, the faster and more accurately we can quote. Here is exactly what helps us most:

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DG Set Details

Brand name (Kirloskar / Cummins / CAT etc.), model number if available, KVA rating, engine model number (found on the engine nameplate on the DG set). This lets us confirm the standard spec for your radiator.

Most Important Information
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Radiator Dimensions

If you have the old radiator, send us photos showing: overall height × width, core depth, number of core rows visible from the side, and inlet/outlet pipe positions. We can measure from your photos or you can bring the old radiator to our Worli workshop for measurement.

Ensures Perfect Fit
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Photos of Old Radiator

Photos of the front, side, top, and bottom of your existing radiator are very helpful. Include a close-up of any nameplate or part number sticker on the radiator. Even a damaged old radiator helps us determine the exact spec for the new one.

WhatsApp Photos — Fastest Way

📱 Fastest Way to Get a Quote

WhatsApp us at +91 81088 88853 with:
1. Your DG set brand and KVA (e.g. "Kirloskar 250 KVA")
2. 2–3 photos of your existing radiator (front, side, close-up of any nameplate)
3. Your location in Mumbai for delivery

We respond within the hour with a confirmed price, specification, and ready date. No lengthy forms, no waiting days for a quote.

New vs Recore

New Radiator vs Core Recoring — Which Should You Choose?

This is a common question. Here is our honest guide:

Choose Core Recoring When

Tanks Are Sound · Save 30–60%
  • Existing radiator tanks and frame are structurally sound
  • Core has failed but tanks have no cracks, corrosion, or damage
  • DG set is mid-life — getting more years from existing frame makes sense
  • Budget constraint — recoring saves 30–60% versus new radiator
  • Result: like-new performance at a fraction of new radiator cost

✓ Most cost-effective — we always suggest recoring first if tanks are sound. See recoring page →

Choose a New Radiator When

Tanks Damaged · Long-Term Investment
  • Existing tanks are severely corroded, cracked at multiple points, or physically damaged
  • DG set is newly installed and you need a fresh radiator supply
  • Old radiator is unavailable — stolen, lost, or too damaged to use as template
  • Upgrading from aluminium to full copper-brass new build for 24×7 sets
  • Result: complete new radiator, full warranty, longest service life

✓ Best for: new installations, severely damaged existing radiator, 24×7 upgrade

Why Ajanta

Why Choose Ajanta Radiators for New DG Set Radiator Supply

55+

Years Manufacturing

Established 1970 at Worli, Mumbai. New radiator manufacturing is our core business — not a side service. We have been building DG set radiators since the Indian generator industry began.

Custom

Built to Your Exact Spec

Every radiator built to your DG set's exact dimensions — not a generic catalogue part. Perfect fit, correct core configuration, and right heat rejection capacity for your engine.

In-House

Not Outsourced

Every new radiator manufactured at our Worli workshop. No middlemen, no import delays, no quality uncertainty. We control every step from raw copper-brass to finished radiator.

3–7

Days Ready Time

Most new DG set radiators ready in 3–7 working days from confirmed order. Faster than importing and far more reliable in terms of exact fit and specification.

6M

Warranty on Every Radiator

6-month warranty on every new radiator we supply — standard. If a leak or defect appears within 6 months of our manufacture, we fix it at no charge.

Pan-Mumbai

Delivery Across Mumbai

We deliver new DG set radiators anywhere in Mumbai — Andheri, Thane, Navi Mumbai, BKC, Dharavi, Dombivli, Bhiwandi, Borivali, Chembur and all areas.

FAQ

FAQ — New DG Set Radiator Supply Mumbai

For standard copper-brass radiators in the 125–500 KVA range (Kirloskar, Cummins 6BTA/QSL9/K19, Ashok Leyland, KOEL), most new radiators are ready in 3–5 working days from confirmed order. For larger radiators (625–1000 KVA) and aluminium builds, allow 5–7 working days. For very large radiators (1200 KVA, CAT C175, Cummins KTA50), allow 7–10 working days. We confirm the exact ready date after reviewing your specifications.

Yes — if you provide the DG set brand, engine model number, and KVA rating, we can determine the correct radiator specification from our manufacturing records and experience with that engine family. For common models like Kirloskar KG series, Cummins K19, or Ashok Leyland Leypower, we have the dimensions on file. For less common models, we may ask for the DG set nameplate details or measurements of the radiator space on the genset.

Yes — this is one of our most frequently requested services for Caterpillar operators in Mumbai. We manufacture a complete new copper-brass radiator to the exact dimensions of your original CAT aluminium radiator — same frame size, same inlet/outlet positions, same mounting points. The copper-brass radiator fits directly in place of the original aluminium unit and gives significantly longer service life for continuous-duty CAT DG sets running in Mumbai's coastal climate.

Yes — and in some cases better. OEM radiators for Indian DG sets are often sourced from third-party radiator manufacturers anyway. Our new radiators are built to the same dimensional and thermal specifications as the original, using quality copper-brass or aluminium materials. For Caterpillar sets, our copper-brass replacement actually outperforms the original aluminium radiator in terms of corrosion resistance and repairability. Every radiator we supply is pressure tested before delivery and backed by a 6-month warranty.

Yes. While we are based in Worli, Mumbai and primarily serve the Mumbai region, we also supply new radiators to customers across Maharashtra and other states via transport. For locations outside Mumbai, the customer typically arranges courier or transport from our Worli workshop after the radiator is ready. WhatsApp us your location and we can discuss the most practical delivery arrangement for your site.

If your existing radiator's tanks and frame are in good structural condition, recoring saves you 30–60% and delivers identical performance. We always recommend recoring over a new radiator when the tanks are sound — it is the most cost-effective solution. A new radiator makes sense when the tanks are severely corroded, cracked at multiple points, or physically damaged beyond repair. We will give you an honest assessment after inspecting your radiator — we never push a more expensive option when a cheaper one works just as well.

Need a New DG Set Radiator? Get a Quote Within the Hour.

Send us your DG set brand, model, KVA, and photos of your existing radiator on WhatsApp — we confirm the specification and price within the hour.